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The evolution of tool manufacturing is experiencing a monumental shift with the integration of additive and subtractive manufacturing methods. This hybrid approach combines the precision of traditional machining with the versatility and speed of 3D printing, creating a more efficient, cost-effective, and flexible process for producing tools, dies, and moulds. As industries demand faster turnaround times, reduced costs, and improved customizations, the fusion of these technologies is set to become the future of tool manufacturing. The Hybrid Manufacturing Revolution Traditionally, manufacturing processes have relied on either subtractive or additive methods. Subtractive manufacturing, using CNC machines, is well-established for producing highly…

India is poised for a transformative leap in transportation, and the trailblazers behind that leap are the founders of Quintrans—Prasanna Kadambi, Kartik Kulkarni, and CEO Pranay Luniya. Their mission: to bring Hyperloop technology to India and redefine intercity travel starting with the Mumbai–Pune corridor. In this exclusive interview with The Machining World, Pranay Luniya shares how Quintrans is turning a futuristic vision into a tangible reality, setting the stage for a new era of high-speed, sustainable mobility. Q: What inspired Quintrans to pursue Hyperloop technology in the first place? A: During our university years, we were fascinated by maglev systems…

The automotive industry is undergoing a revolutionary shift, driven by the rise of electric vehicles (EVs). This transition is not only transforming vehicle design and manufacturing processes but is also having a profound impact on the die and mould tooling sector. As the demand for EVs accelerates, manufacturers are facing new challenges and opportunities to meet the evolving requirements of tooling for battery housings, lightweight frames, and connectors. In this article, we explore how the shift to e-mobility is reshaping tooling specifications and the challenges and innovations driving the change. The Rise of E-Mobility Global EV sales are skyrocketing, with…

The global die and mould tooling industry is undergoing a dramatic transformation, powered by advanced technologies, diversified sectoral demand, and regional industrial expansion. As of 2024–25, the global tooling market stands at an estimated USD 273.89 billion and is forecasted to grow to USD 531.62 billion by 2034. This significant surge—driven by a projected compound annual growth rate (CAGR) of 6.86%—underscores the mounting need for precision-engineered components across industries such as automotive, aerospace, electronics, and consumer goods. Market Overview: Engineering the Backbone of Manufacturing At the heart of modern manufacturing lies the tooling industry, which involves the design and production…

In the heart of Kolhapur, a city known for its engineering prowess, Vedant Tools Pvt. Ltd. has been quietly revolutionizing the world of solid carbide tools since 2009. Founded by Mr. Dattatray Desai, a seasoned industry expert with over two decades of hands-on experience, the company has grown from a local player to a nationally respected name and is now setting its sights on global markets. With a simple yet powerful promise — “Precision Cuts, Economical Costs” — Vedant Tools is more than just a tool manufacturer; it is a solutions partner to industries demanding performance, speed, and reliability. The…

The metal cutting industry is witnessing a remarkable transformation with the rising adoption of laser cutting technology, driven by its precision, efficiency, and versatility. According to Ravi Prem, Executive Director of Forbes & Company Limited, this trend is gaining significant momentum in India as manufacturers recognize the advantages of laser cutting over traditional methods. “With India’s manufacturing sector evolving rapidly, laser cutting is becoming a cornerstone for industries seeking high-quality, intricate, and efficient production processes.” Q) Laser cutting has gained significant traction in the metal cutting industry. How do you see its growth and adoption in India and globally? Laser…

The traditional process for fine machining hardened components has long been grinding. However, advancements in Cubic Boron Nitride (CBN) cutting materials have made hard turning a cost-effective and highly efficient alternative for machining steels with a hardness of 52-72 HRC. This technique is revolutionizing the manufacturing landscape, particularly in the automotive industry, offering reduced machining times, lower costs, and superior flexibility. Hard Turning vs. Grinding: A Cost-Efficient Alternative Hard turning reduces machining time and costs by over 70%, while also improving turnaround times and quality. It is now a preferred method for manufacturing automotive components, including transmission parts, valve seats,…

The world of precision machining has witnessed a groundbreaking innovation with the introduction of the QUEEN BEE tool family by ZECHA Precision Tools Limited. Designed to excel in the machining of titanium, stainless steel alloys, special materials, and steels up to 58 HRC, QUEEN BEE tools offer unparalleled reliability, precision, and efficiency across diverse industries. A New Standard in Machining With adapted flute and micro geometries, QUEEN BEE tools enable smooth chip removal and vibration-free cutting, ensuring process stability even in challenging materials with tensile strengths up to 2,200 N/mm². From pre-milling soft steel components to machining hard-to-handle materials, these…

In today’s high-stakes manufacturing landscape, where precision is paramount, the cutting tools industry is leaning heavily on advanced metrology to ensure quality and reliability. With the global cutting tools market projected to reach USD 29 billion by 2030 at a CAGR of 6%, the role of precision metrology has never been more critical. In India, the market is growing at 7.5%, driven by sectors like automotive, aerospace, and defense, which demand unparalleled accuracy in machining operations. The Role of Metrology in Cutting Tools Metrology—the science of measurement—is the backbone of quality control in cutting tool manufacturing. By ensuring precise dimensions,…

As industries worldwide grapple with the challenges of climate change and environmental sustainability, the cutting tools sector is stepping up with innovative, eco-friendly solutions. The global cutting tool market, valued at USD 23 billion in 2023-24, is increasingly prioritizing sustainability, with eco-friendly practices projected to drive a 6% CAGR through 2030. In India, the government’s “Green Manufacturing” initiatives and corporate sustainability goals are propelling the adoption of greener materials, manufacturing processes, and recycling programs. Eco-Friendly Materials: A Green Foundation Sustainable cutting tool manufacturing begins with the selection of eco-friendly materials. Traditionally, tools are made from non-renewable resources like tungsten carbide,…